ProcessDefender™

PROCESSDEFENDER™ PROCESS LOAD MONITORS

Stop damage and downtime before it occurs

Protecting motor driven equipment with ProcessDefender™ will alert the operator to events such as pump run dry, dead head, cavitation, or a closed suction valve. An alert can be as simple as a visual operator alarm, a signal to a plant DCS, or a direct local shut down of the motor. Either way, ProcessDefender will react quickly enough to protect the equipment from unnecessary damage and downtime.

KEY FEATURES

  • Arc Flash protection for the user

  • Externally mounted HMI

  • Display motor load as either HP, kW, or % of Motor Power

  • Single model for all voltages 100-500VAC

  • Split core CT’s to aid installation

  • Three independent alarm relays

  • Four levels of process overload and underload protection (Main and Pre-alarms for both)

  • Ability to latch or unlatch all alarm relays

  • Real-time clock

  • Event logging with time and date stamp

  • Auto setting of protection parameters

  • Over-and under-voltage protection with independent relay

  • Line-to-line Voltage measurement

  • Current in each phase*

  • Phase Angle Voltage*

  • Phase Angle Current*

  • Power Factor*

  • Free firmware updates applied by user

  • Lockable program settings

  • Programmable via external HMI or Modbus

  • Designed for MCC applications

  • Accumulated Motor Run Time

  • Certified to UL, cUL, CE, and UKCA

    *Requires two additional Current Transducers

Where to Buy

The ProcessDefender power monitor is available from these authorized partners. For more information, click on the linked logos below, or contact us.

PD Configurator Firmware

Are you setting up your ProcessDefender unit? Click the button below to download the PD configurator firmware to get started.

PD100 Start-up Tutorials

View our library of helpful start-up tutorial videos for the PD100.

Product Literature

Product brochure: English | Spanish

Data Sheet: English

Instruction Manual: English | Spanish

Modbus Instruction Manual: English

Wiring Diagram: English

Quick Start Guide: Multilingual (EN, DE, FR, ES, IT)

Quality Document: CE Certificate

Quality Document: UL Certificate

Quality Document: UKCA Certificate

Cutting Template: English

Technical Data
Specifications
Supply Voltage 1 x 100-240 VAC & 3 x 100-480 VAC
Frequency 45 - 65 Hz
Rated Current Up to 999 Amps via current transducer
Output Relays 3
Modbus Configurable Yes
Accuracy ≥98%
Repeatability ≥99%
Protection Class NEMA 4 / IP65 (HMI only)
Approvals UL, cUL, CE
 

Typical PD100 Applications

  • sealless mag drive pumps

    Mag Drive / Sealless Pumps

  • positive displacement pumps

    Positive Displacement Pumps

  • progressive cavity pumps

    Progressive Cavity Pumps

  • Linear & Circular Clarifiers

    Linear & Circular Clarifiers

  • Conveyor systems

    Conveyor Systems

  • Industrial Mixers

    Industrial Mixers

  • Industrial Blowers

    Industrial Blowers

  • Rock Crushers

    Rock Crushers

ProcessDefender IN YOUR INDUSTRY

Aggregate & Mining

Protection against damage and downtime in crusher, conveyor and other applications found in Aggregate and Mining facilities.

Agriculture

Preventative maintenance for applications in Agriculture.

Building Management

Prevent pump damage and failure with ProcessDefender.

Chemical & Petrochemical

Stop the damage to the equipment in your chemical plant before it occurs.

Food & Beverage

Preventative maintenance for pumps and other motor driven equipment found in Food & Beverage facilities.

Groundwater & Reclamation

Protect well and groundwater pumps against dry run conditions with ProcessDefender.

Marine

Ideal for protecting machines and processes in the Marine industry against unnecessary damage and downtime.

Oil & Gas

Stop the damage to the equipment in your Oil & Gas facility before it occurs.

Pharmaceutical

ProcessDefender provides reliable protection for critical pharmaceutical processes driven by electric motors.

Process Manufacturing

Damage and downtime caused to your processing equipment can be costly. Prevent it, with ProcessDefender.

Sawmills

Prevent unnecessary damage to your Sawmill applications with ProcessDefender.

Water & Wastewater

ProcessDefender acts as an electronic shearpin to protect against costly damage and downtime to rotary clarifiers, as well as unnecessary downtime to other motor driven equipment.

Get in touch.

Want more information about our ProcessDefender load monitors? Please, drop us a line… we’re here to help!