TSA soft start

Emotron TSA Soft Starts take motor control to a new level. Soft torque starting, intelligent load monitoring, and smart stops are all included and accompanied by a robust and compact design. The TSA Soft Start is developed for pump, fan, compressor, blower, crusher, conveyor, mill, mixer, and saw applications.

Key Features

  • Intelligent shunt-rated bypass contactor
  • Torque ramp with current limit
  • Motor load monitoring with auto-set of alarm levels
  • Programmable logical and timer functions with Real Time Clock
  • Multi-lingual control panel with single-function keys and copy function
  • Compact dimensions
  • Conformal coated circuit boards
  • Slow speed and jog operation
  • Smart stops with built-in braking functionality

 

Looking for a Soft Start solution for larger applications?

 

Technical Data

 

emotron TSA

Rated Power:        7.5-1,800 kW
Supply Voltage:    200-525V, 3-phase
                               200-690V, 3-phase
Control supply:     100-240V, 1-phase
Rated Current:      17-1,800 A
Protection Class:  NEMA Type Open / IP20 (up to 800A)
                                NEMA Type Open / IP00 (1,000 to 1,800A)
Approvals:             Global standards

 

product literature

 
Click here to download product literature for the FDU Variable Frequency Drive.
 

Click below to view downloadable documents related to this product.


smooth starts reduce your costs

Adjusting the motor torque is best done by controlling the current in all three phases. 3-phase control offers symmetrical and balanced currents without the drawbacks of additional energy losses, noise and vibration normally connected with 2-phase soft starters.

Emotron TSA Soft Starts incorporate 3-phase control together with sophisticated algorithms for torque control. Conventional Soft Starts use a pre-defined voltage ramp to control the start. With Emotron TSA, the actual motor torque is continuously calculated and controlled according to the application requirements. This torque control ensures an ultra-smooth start with constant acceleration. The torque control means the starting current is reduced even further by up to 20%. You can use smaller fuses and less expensive cables, and will thus benefit from lower installation and energy costs. The smooth starts also lead to less mechanical stress, improved process control and reduced maintenance costs.

Starting currents reduced by +20% versus reduced voltage Soft Starts

tsa versus alternative starting methods (x fla)

TSA lowers starting currents by an additional 20% versus reduced voltage Soft Starts.

features & Functionality

A number of key features set the TSA apart from other Soft Starts.

>TORQUE CONTROL The TSA Soft Start features torque controlled starting and stopping, resulting in optimum control of the driven equipment.

>TORQUE CONTROL

The TSA Soft Start features torque controlled starting and stopping, resulting in optimum control of the driven equipment.

>EXTERNAL CONTROL PANEL Used for mounting a Soft Start panel to the front of a panel door or a control cabinet. Maximum distance between Soft Start and external control panel is 3 meters.

>EXTERNAL CONTROL PANEL

Used for mounting a Soft Start panel to the front of a panel door or a control cabinet. Maximum distance between Soft Start and external control panel is 3 meters.

>MOTOR PROTECTION TSA protects the driven equipment with Shaft Power Monitoring and PTC and PT100 sensors which can be connected to monitor motor temperature and give process feedback.

>MOTOR PROTECTION

TSA protects the driven equipment with Shaft Power Monitoring and PTC and PT100 sensors which can be connected to monitor motor temperature and give process feedback.

>COMM SOFTWARE Communication options include fieldbus communication via Profibus DP and DeviceNet, Industrial Ethernet communication via Modbus/TCP, EtherCAT, and Profinet 1 or 2 ports, and serial communication via USB or using RS485/Modbus RTU protocol (RS 232 is standard built-in).

>COMM SOFTWARE

Communication options include fieldbus communication via Profibus DP and DeviceNet, Industrial Ethernet communication via Modbus/TCP, EtherCAT, and Profinet 1 or 2 ports, and serial communication via USB or using RS485/Modbus RTU protocol (RS 232 is standard built-in).

>EXTENDED DIGITAL I/O (3+3) Digital I/O extension boards with 3 digital inputs +3 relay outputs per board. Maximum is 2 boards.

>EXTENDED DIGITAL I/O (3+3)

Digital I/O extension boards with 3 digital inputs +3 relay outputs per board. Maximum is 2 boards.

>JOG FORWARD & JOG REVERSE Features such as jog forward and jog reverse allow for complete control of the driven equipment.

>JOG FORWARD & JOG REVERSE

Features such as jog forward and jog reverse allow for complete control of the driven equipment.

>EMOSOFTCOM PC software used for commissioning, documenting, and logging applications.

>EMOSOFTCOM

PC software used for commissioning, documenting, and logging applications.

 

 

protect your process and maximize efficiency

A built-in load monitor protects your machine and process against costly downtime, equipment damage and break-down. It reacts immediately if a crusher is jammed, a pump is running dry, a compressor is idling, or a fan is operating inefficiently due to a blocked filter. This is achieved by continuously calculating the motor torque used. Any deviation from your selected load levels will result in a warning or a quick but smooth stop.

The actual load can be remotely displayed via analogue or fieldbus communication output. The monitor can also be used to determine when a process is ready, for example, when the cored viscosity level is reached in a mixing process. You can rely on an efficient and reliable operation protected from damage and interruptions.

direction of a fan can be controlled by programming two inputs for start left/right. No external PLC is required. You can connect an external alarm signal to stop the motor if a problem occurs. An analogue sensor can be connected directly to the Emotron MSF to control the start and stop levels of a pump.

 

Slow speed and jog operations

Apart from ramping up and down the speed between zero and rated motor speed, Emotron TSA Soft Starts offer low speed operation in both forward and reverse direction without additional hardware. Slow speed or jogging forward or backward can be useful for aligning a load or having the motor running at low speeds for test or service purposes. Examples of applications where such low speed or jog operation is valuable are loading/unloading of centrifuges or mixers or positioning of feeding conveyors.

compact dimensions

Emotron TSA Soft Starts are among the smallest in their class. Due to the space-efficient construction and somewhat unique bypass design, a compact and user-friendly footprint has been achieved.

smart stops - smooth or quick

Emotron TSA offers efficient solutions, whether the need is a smooth or a quick stop. A linear stop of a pump eliminates the risk of water hammer. No motor-controlled valves are needed. Built-in braking functionality ensures quick and safe stops of mills and saws without mechanical brakes.

 

Multi-lingual control panel with single-function keys and copy function

Designed for global application the Emotron TSA soft starters carry a multi-lingual display unit as standard. The control panel has an easy-to-use menu system and dedicated menu and start/stop keys.

real time clock and programming blocks

The Emotron TSA Soft Start offers built-in programming blocks, such as logical functions, comparators, SR Flip-Flops, counters and timers. This opens the way for customizing functionality according to your requirements. A Real Time Clock provides information about the actual date and time of the day. The real time information is used for time registration in the event log and to enable pre-programmed starting and stopping at certain date and time.

 

Easy installation and easy to use

Installation is quick and cost-efficient, since no additional equipment is required. Everything you normally need is included in an Emotron TSA unit. A number of options let you customize the Soft Start functionality.

Protect your motor

All Emotron TSA Soft Starts have - as standard - a motor PTC thermistor input for thermal protection of the motor. The isolated thermistor inputs conform to DIN 44081/44082. In addition, the Soft Start allows for connection of up to 6 PT100 temp sensors. TSA software also includes an easy to use I2t motor thermal protection function.


Emotron TSA Soft Start

Emotron TSA Soft Start

TSA Soft Start

All units rated for 'Normal Duty' applications with 460V motor power at mains voltage.